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Fill Plant Equipment and Automation for Industrial AND Medical compressed gas cylinder filling

This also includes liquid filling, storage tube filling, prep stations, control panels and cryogenic pump protection systems and more.

WE CAN HELP YOU ACHIEVE YOUR GOALS AND MAXIMIZE YOUR RETURNS


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WELDCOA IS A
MODERN MANUFACTURING
SUPPLIER YOU CAN RELY ON

Weldcoa engineers, designs and manufactures equipment and systems for filling industrial, medical and specialty gas cylinders. These systems often involve precise measurement, control, and safety features to ensure accurate and efficient filling of gas cylinders. 

Weldcoa also provides consulting and engineering services to assist clients with optimizing their processes, ensuring compliance with safety and regulatory standards, and improving overall operational efficiency.

WE HAVE A WIDE RANGE OF OPTIONS TO SUPPORT YOUR FILL PLANT NEEDS...FROM MANUAL CONTROL PANELS ALL THE WAY TO NEXT-LEVEL AUTOMATED FILL ISLANDS. 

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Sur-fill Filling Automation

Safe, reliable and easy to use. Weldcoa offers four levels of automation options. Each is designed to greatly enhance capabilities in your cylinder fill process. Automation can be installed into new or existing facilities.
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Pallet Fill (Head) Systems

Weldcoa offers a variety of Industrial Modular Fill Systems that utilize a Fill Head design. The decision to fill your cylinders on pallets has many advantages; Such as reducing cylinder handling, safer filling conditions, measureable employee activity, increased productivity and more.
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Traversing Linear Fill Systems

Traversing Linear Fill Systems are an economical option that can greatly increase your production throughput. Intended for those who want to fill cylinders on a rack (and not on a pallet) while benefiting from significant advantages of a traversing system.
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Fixed Fill Systems and Control Panels

Fixed Linear Fill Stations are designed to minimize cost while providing an effective fill process. Installation is straight forward and cost effective. Weldcoa offers a variety of control panel options and rack configurations. All of them manufactured and tested at Weldcoa.
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Manual & Automated Liquid Fill Systems

Weldcoa offers several Automated and Manual options for low to high volume Liquid Filling facilities. We offer Liquid Filling solutions that provide a safer filling environment with increased productivity. All systems are manufactured at Weldcoa.
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Cylinder Prep Systems

Weldcoa's Cylinder Prep Systems are designed to vent and vacuum (Purge is also available). System is easy to use and quick to install. It is delivered assembled and ready to go. Simply uncrate the unit, position, anchor and connect to plumbing.
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Sur-fill Reports Automation

Make better management decisions with Weldcoa’s revolutionary reporting software. This data can be used for production scheduling, to identify productivity by employee, productivity by pump, cylinder utilization and more.
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Storage Tube Control System

Do you have a critical application that cannot afford any down time? If so you should consider Weldcoa's New Automated Storage Tube Control System for applications where down time could cause dramatic consequences.
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Storage Tube Fill System

Weldcoa also offers an Automated Storage Tube Fill System for remote unmanned pumping systems dedicated to non-critical applications. The system protects the pump and monitors all critical operating parameters.
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Tube Trailer Stanchion Fill System

A reliable, convenient and safe way to connect your tube trailers to a pipeline or to a pressure control cabinet. Discharging stanchions are designed for points of use whereas charging stanchions are designed for tube trailer fill plants.
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Automated Helium Cascade System

The Automated Helium Cascade System is designed specifically to manage the helium supply at your facility. The system has two main functions: cascading to fill cylinders and manager the molecules in the storage tubes themselves.
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3k and 6k Gas Booster Systems

Weldcoa offers two types of Gas Boosters. A 3K System is typically used to compress helium from a storage bank or tube trailer source and 6K System that compresses inert gases from standard pressures into cylinders up to 6000 PSI.
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Medical Fill Racks for Small D & E Size Cylinders

Weldcoa’s medical oxygen racks for small cylinders come in two tier design holding 24 cylinders total. This is a popular manual filling system that is modular and engineered to be both ergonomically friendly and space efficient.
Product image for Medical Fill Station for Large H, K & T Size Cylinders
Medical Fill Station for Large H, K & T Size Cylinders

Fixed Manual Fill Stations are for large cylinders (H, K & T) and are designed to minimize cost while providing an effective fill process. Weldcoa offers a variety of control panel and rack configurations for both medical and industrial gas
Product image for Cylinder Prep Systems for CO2 and N20 Needs
Cylinder Prep Systems for CO2 and N20 Needs

Weldcoa's Cylinder Prep Systems are designed to vent and vacuum. Purge is also available. System is easy to use and quick to install. It is delivered assembled and ready to go. Simply uncrate the unit, position, anchor and connect to plumbing.
Product image for Automated Fill System Strictly for Medical Gas Filling
Automated Fill System Strictly for Medical Gas Filling

Weldcoa's New MedMaster™ Automated Filling System allows the operator to fill cylinders through a custom automated graphical system, in which the gases are filled automatically based on information provided by the operator, including the fill pressure and production tracking data.
Product image for Pallet Head Fill Systems For Medical and Industrial Gas
Pallet Head Fill Systems For Medical and Industrial Gas

Weldcoa offers a variety of both manual and automated Fill Systems that utilize a Fill Head design. The decision to fill your cylinders on pallets has many advantages; such as reducing cylinder handling, safer filling conditions, measurable employee activity, increased productivity and more.
Product image for Linear Fill Systems for Medical and Industrial Gas
Linear Fill Systems for Medical and Industrial Gas

Linear Fill Systems are a popular economical option that can greatly increase your production throughput. Intended for those who want to fill cylinders on a rack (and not on a pallet) while benefiting from significant advantages of a traversing system. Can be manual or automated.
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Watch Dog Pump Protection Systems

Designed to protect your pump from abuse and/or neglect, prevent catastrophic failure and minimize unexpected downtime. The Watch Dog 2.0 System provides a means of monitoring the pump to ensure effective performance and help reduce unnecessary wear and maintenance. System can pay for itself by avoiding a single failure!
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Automated Pump Control Center

Weldcoa’s automated pump protection technology allows you to modernize the way you can run and operate your pumps; saving money, time, labor and more. With advance features like remote monitoring, VFD technology and 24/7 support, your pump system can be handled in a very efficient, safe, reliable fashion that can be tracked with data reports.
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Automated CO2 Supply Systems

We have developed equipment and controls to supply Carbon Dioxide to our customers in a wide range of phases from gas to liquid to supercritical fluid. Our solutions have provided immediate and long-term value across many applications in several industries. Ideal for applications that utilize large volumes of CO2.
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Storage Tube Control System

Do you have a critical application that cannot afford any down time? If so you should consider Weldcoa's New Automated Storage Tube Control System for applications where down time could cause dramatic consequences.
Product image for Storage Tube Fill System
Storage Tube Fill System

Weldcoa also offers an Automated Storage Tube Fill System for remote unmanned pumping systems dedicated to non-critical applications. The system protects the pump and monitors all critical operating parameters.
Product image for Manual & Automated Liquid Fill Systems
Manual & Automated Liquid Fill Systems

Weldcoa offers several Automated and Manual options for low to high volume Liquid Filling facilities. We offer Liquid Filling solutions that provide a safer filling environment with increased productivity. All systems are manufactured at Weldcoa.
Product image for Flexible PTFE Lined Leads and Hoses
Flexible PTFE Lined Leads and Hoses

Weldcoa is now post-sintering PTFE inner-core tubing for flexible leads and the focus is strictly on the high pressure gas market We offer a wide range of options including single and double braid options.
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Flexible Metal Lined Leads and Hoses

Flexible Corrugated Metal Leads are ideal choice when low diffusion rates and higher integrity are required. We also offer Flexible Metal Cryogenic Hoses which are known for their excellent cycle life.
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Lead / Hose Selection Guide

Not sure which lead you are in need of? Well we have good news for you. Weldcoa built an in-depth lead configurator for both charging and discharging flexible leads to help you pick a safe, appropriate option.
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Rigid Metal Leads

For decades, Weldcoa has offered a wide variety of high quality Rigid Metal Leads. Their low cost compared to flexible leads have made them an economical choice for a number of applications.
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A Modernized Manufacturing Facility with Automated Operations

We’ve adapted to a new way of working, in order to meet new expectations. We’re better, stronger, and will respond with greater agility. More than ever before, we are committed to delivering quality, Made in the USA products and services, that you can always depend on, and that will contribute to the success of your business.

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Gas Engineering Expertise

Weldcoa boasts an elite team of engineers, automation programmers and field technicians. They truly enjoy investigating, learning, developing, testing and creating solutions for any application of gas. Our cross-disciplinary team brings in-depth knowledge of gases to every project. You can count on their passion and full commitment to make your project a success.

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Project Management

Overseeing a process that may have never been performed before can be a challenge. Our project management team can help minimize headaches and eliminate the unknowns associated with greenfield projects, facility upgrades, and equipment transitions. We have decades of experience helping businesses just like yours transform from what was to what will be.

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Advanced Technologies and Automation

Weldcoa has been delivering Digital Automation solutions for over 40 years. We’re proven problem solvers with vast experience in the automation of processes that incorporate compressed gases, liquids and supercritical fluids.

Our team takes the time to understand your manufacturing environment and design a solution that meets, and often exceeds, the objectives. The solutions we provide will perform as they are intended to do.

When you choose to automate your gas systems with Weldcoa you can rest assured that you will be investing in the most reliable gas automation in the market today.

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Long Track Record of Success

The equipment we built decades ago is still operating today, doing what it was intended to do and more. Clients that made initial investments have continued to engage us in the development of additional solutions to grow their businesses.

 

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Start-Up Equipment and Software Training

As part of every fill plant system installation, we provide on-site training to ensure proper and safe equipment operation.

We also offer private courses at our facility to accommodate new employees and provide for additional equipment training of employees. This is done in a controlled environment and avoids disruption of your daily production.

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Training and Educational Courses

Our very popular instructional courses provide training and certification in compressed gas filling. These courses help to ensure that your staff are properly and safely operating equipment.

Training courses are available in a variety of formats to best suit the needs of your business.

 

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Industry Involvement

Our commitment to the industry runs deep. We understand that in order to provide solutions that will make your business perform better we need to not only understand your business, but the industry as a whole. We believe in and share the industry priorities of safety, compliance, education and leadership. And we are driven to constantly contribute to the industry with innovations that have the greatest impact on your success.

 

YOU HAVE OUR FULL SUPPORT. 
YOUR TEAM WILL BE INFORMED, SAFE AND EFFICIENT. 

 

“We talked to a lot of very smart people, who we respected, that had gone through this process before, and the one name that kept popping up over and over again was Weldcoa.”

- Ned Pontious, President of Norco, Inc.

 

“Weldcoa clearly offered us the best technology package. Their process controls and automation are top-notch. They remain at the forefront of the industry.”

- Jeff Leist, Project Manager, Linde

 

“Weldcoa only succeeds when you do. We can help you achieve your goals and maximize your returns.”

- Hector Villarreal, President of Weldcoa

 

 

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QUALITY CONTROL CHECK-POINTS

Automation of our complete process has allowed more time for our staff to perform additional quality inspections at various stages throughout the process. All inspections become part of the data within our system which is immediately available and actionable.

WE ARE PROUDLY AFFILIATED WITH THE FOLLOWING ASSOCIATIONS

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PROUDLY MADE IN THE USA